Difficulty

Moderate

Steps

13

Time Required

                          40 - 45 minutes            

Sections

1

  • Blade Clamp Assembly
  • 13 steps

Flags

0

  • BackRidgid GEN5X R8642

  • Full Screen

  • Options

  • History

  • Save to Favorites

  • Download PDF

  • Edit

  • Translate

  • Get Shareable Link

  • Embed This Guide

  • Notify Me of Changes

  • Stop Notifications

Introduction

What you need

Step 1

              Blade Clamp Assembly               
  • Remove the plastic tab holding the handle cover in place by prying upward with the spudger until the tab pops off.

Remove the plastic tab holding the handle cover in place by prying upward with the spudger until the tab pops off.

1024

Step 2

  • Remove the handle cover by pulling it towards the front of the saw.
  • The grip can sometimes become stuck and may require a decent amount of force to remove.

Remove the handle cover by pulling it towards the front of the saw.

The grip can sometimes become stuck and may require a decent amount of force to remove.

Step 3

  • Use a T20 Torx screwdriver to remove the nine M4 X 16mm screws from the plastic housing.

Use a T20 Torx screwdriver to remove the nine M4 X 16mm screws from the plastic housing.

Step 4

  • Use a JIS #1 screwdriver to remove the two M4 x 25mm screws on both sides of the metal housing.

Use a JIS #1 screwdriver to remove the two M4 x 25mm screws on both sides of the metal housing.

Step 5

  • Remove one half of the plastic housing using a spudger so that the internal system is exposed.

Remove one half of the plastic housing using a spudger so that the internal system is exposed.

Step 6

  • Remove the one 16mm T20 screw that holds the grip support onto the saw.

Remove the one 16mm T20 screw that holds the grip support onto the saw.

Step 7

  • Remove the five T20 Torx screws from the gear assembly cover and pull the cover off.

Remove the five T20 Torx screws from the gear assembly cover and pull the cover off.

Step 8

  • Carefully remove the motor making sure not to harm any of the wires that are attached. Place motor gently out of the way.

Carefully remove the motor making sure not to harm any of the wires that are attached. Place motor gently out of the way.

Step 9

  • Remove the orbital switch by pulling straight up on it.
  • Be careful to not lose the spring and pin that is inside of the switch.

Remove the orbital switch by pulling straight up on it.

Be careful to not lose the spring and pin that is inside of the switch.

Step 10

  • Remove the gear assembly by pulling it straight up.

Remove the gear assembly by pulling it straight up.

Step 11

  • Pull the pin holding the metal guide housing in place.
  • Slide the metal guide housing back off the gear assembly.

Pull the pin holding the metal guide housing in place.

Slide the metal guide housing back off the gear assembly.

Step 12

  • Remove the guide bushing by pulling up on it.
  • Then slide the pin out that holds the gear assembly and blade clamp assembly.

Remove the guide bushing by pulling up on it.

Then slide the pin out that holds the gear assembly and blade clamp assembly.

Step 13

  • Slide the blade clamp assembly off the gear assembly.

Slide the blade clamp assembly off the gear assembly.

To reassemble your device, follow these instructions in reverse order.

Cancel: I did not complete this guide.

                                                                                      One other person completed this guide.                                             

Author

                                      with 3 other contributors 

                    Grant White                     

Member since: 02/12/2019

426 Reputation

                                      2 Guides authored                  



                       Badges:
                       6







                                                        +3 more badges                           

Team

                       Western Carolina University, Team S1-G3, Virtue Spring 2019                        

                                                  Member of Western Carolina University, Team S1-G3, Virtue Spring 2019 



                    WCU-VIRTUE-S19S1G3                     


                                            4 Members                     


                                            5 Guides authored