Difficulty

Difficult

Steps

6

Time Required

                          1 - 3 hours            

Sections

1

  • Audio Jack
  • 6 steps

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Introduction

What you need

Step 1

              Audio Jack               
  • Use wire cutters to remove the audio jack.
  • Use wire cutters to remove approximately 1/2 inch of insulation of the wire and separate the four wires inside of it.
  • Red wire is the right speaker ‘+’ terminal.
  • Green wire is the left speaker ‘+’ terminal.
  • Golden wire is the ground terminal.
  • Purple wire is the microphone terminal.

Use wire cutters to remove the audio jack.

Use wire cutters to remove approximately 1/2 inch of insulation of the wire and separate the four wires inside of it.

Red wire is the right speaker ‘+’ terminal.

Green wire is the left speaker ‘+’ terminal.

Golden wire is the ground terminal.

Purple wire is the microphone terminal.

1024

Step 2

  • Take the replacement connector and separate the wires on it.
  • Red wire is the right earphone.
  • Green wire is the left earphone.
  • Blue wire is the ground terminal.
  • Gold wire is the microphone.

Take the replacement connector and separate the wires on it.

Red wire is the right earphone.

Green wire is the left earphone.

Blue wire is the ground terminal.

Gold wire is the microphone.

Step 3

  • Put shrink tubing on either one of the wires.
  • For each wire color, put the headphone wire and the replacement wire into clamps. Weave them together using fingers.
  • Review the soldering guide before initiating Step 4.

Put shrink tubing on either one of the wires.

For each wire color, put the headphone wire and the replacement wire into clamps. Weave them together using fingers.

Review the soldering guide before initiating Step 4.

Step 4

  • Use soldering equipment to solder together two wires.
  • Repeat this step for each of the four wire colors.
  • Always wear safety glasses when soldering.

Use soldering equipment to solder together two wires.

Repeat this step for each of the four wire colors.

Always wear safety glasses when soldering.

Step 5

  • Using Digital Multimeter in the “Continuity” mode, place two probes on the soldered wires of the same color. You will hear audio signal indicating that there is a connection.
  • Repeat this for each of the wire colors.
  • If there is no Multimeter signal, you will need to resolder the wires and to make sure that wires of different colors are completely separated.

Using Digital Multimeter in the “Continuity” mode, place two probes on the soldered wires of the same color. You will hear audio signal indicating that there is a connection.

Repeat this for each of the wire colors.

If there is no Multimeter signal, you will need to resolder the wires and to make sure that wires of different colors are completely separated.

Step 6

  • After all wires are soldered, cover them with shrink tubing.
  • Use the heat gun to shrink the tubing and fit it tightly around the wires.
  • Gently apply heat in order to shape the tubing around the soldered wires.

After all wires are soldered, cover them with shrink tubing.

Use the heat gun to shrink the tubing and fit it tightly around the wires.

Gently apply heat in order to shape the tubing around the soldered wires.

Repeat the procedure if you need to install a new audio jack.

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Author

                                      with 1 other contributor 

                    Maksim Bondaruk                     

Member since: 10/16/2017

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Team

                       Cal Poly, Team S4-G1, Livingston Fall 2017                        

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